D&G Machinery’s Warm-mix Bitumen Foaming Device Facilitates Customer’s Green Transformation
Recently, another set of D&G Machinery’s Warm-mix Bitumen Foaming Device was successfully installed for a customer’s asphalt mixing plant in Beijing, China. The equipment has been officially put into operation, and the asphalt mixture features excellent performance across all indicators. This collaboration not only enhanced the plant’s production efficiency, but also achieved big breakthroughs in environmental protection and energy conservation, setting a new benchmark for the industry’s green transformation.
Warm-Mix Technology Stands Out with Prominent Highlights, Empowering Asphalt Mixing Plant Upgrades in Multiple Dimensions：
D&G Machinery's warm-mix bitumen foaming device, with its leading technology and outstanding performance, has assisted our customers in upgrading their asphalt mixing plants and delivered all-around improvements:
1. Eco-friendly and Energy-saving with Less Emission
D&G Machinery's warm-mix bitumen foaming device adopts advanced process technology to effectively lower the production temperature of asphalt mixtures. Compared to traditional hot-mix processes, the warm-mix technology can cut carbon dioxide emissions by up to 30% and flue gas emissions by 50%, thus significantly improving the working environment and helping mixing plants achieve green production.
2.Significant Reduction in Energy Consumption and Cost-saving
By lowering production temperatures, D&G Machinery warm-mix bitumen foaming device can save approximately 20% fuel consumption, thus directly cutting the operational costs of the asphalt mixing plant. Meanwhile, the equipment’s intelligent control system can precisely regulate energy usage, preventing waste and further improving energy efficiency.
3.Asphalt Mixture Features Premium Performance and Stable Quality
D&G Machinery warm-mix technology fully maintains the mechanical properties and durability of the asphalt mixture while reducing its production temperature. The warm-mix asphalt mixture produced by the upgraded mixing plant is easier to achieve the designed compactness during compaction, reduces void content, enhances the pavement's impermeability and durability, and lowers the risk of subsequent water-induced damage, meeting the pavement construction requirements for highways, municipal roads, and other applications.
4.Extended Equipment Lifespan, Less Maintenance
The warm-mix process mitigates the thermal stress impact on the mixing plant during production, effectively extending the equipment's service life and reducing maintenance frequency and costs. After retrofitting, the NFLG asphalt plant operates more stably and reliably.
5.Enhanced Construction Adaptability
The asphalt mixture produced by D&G Machinery warm-mix bitumen foaming device demonstrates excellent workability and remains highly functional even at lower temperatures. This extends the compaction time, facilitates the operation of construction machinery, and prolongs the construction season, making it particularly suitable for construction in low-temperature and environmentally sensitive areas.
Warm-mix asphalt mixture, with its dual advantages of “Low-temperature Production and High Performance”, achieves a balance between environmental protection, economic efficiency, and project quality. As a leading manufacturer of asphalt mixing plant, D&G Machinery’s warm-mix technology has been successfully applied in many projects after years of R&D and practical verification. The recent successful retrofitting of the customer's asphalt mixing plant further illustrates the reliability and adaptability of D&G Machinery's warm-mix bitumen foaming device.
To date, D&G Machinery has successfully deployed 14 sets of warm-mix bitumen foaming devices in Beijing with stable operation. The warm-mix asphalt mixtures produced have been used in various projects, including Beijing's municipal roads, and have received positive feedback from users.
This successful story indicates that through technological upgrades and equipment retrofitting, traditional asphalt mixing plants can achieve an eco-friendly, efficient, and energy-saving production mode, providing a feasible path for the green transformation of the industry. D&G Machinery will continue to deepen the R&D of warm-mix technology, offering high-quality environmental solutions to more customers and jointly promoting the sustainable development of the infrastructure construction industry.